One of the largest U.S. electric utilities, serving over 5 million customers in 11 states. Nearly 38,000 megawatts of generating capacity and more than 40,000-miles of electricity transmission network –the largest in the nation.
Largest adipic acid producer in the world – peak throughput of 2.8 million pounds per day. Site consists of four business units: Adipic Acid, ADN, Diamine, C12 which primarily make intermediate nylon chemicals.
Discreet manufacturing, catalytic converters a company with 500 employees, 45 in Maintenance. No existing Work Management Process, weak utilization of CMMS, low PM compliance, high levels of ‘emergency’ work.
Grand Bahama Power Company is the sole-source provider of electricity on Grand Bahama Island. The plant consists of 7 generating units; 3 diesel, 2 steam, and 2 gas turbines with a total net generating capacity of 8 MW/Hr.
The Irvington plant is a peaking facility with a generating capacity of 646 MW/Hr. Tucson Electric Power’s (TEP) base load plant is in Springerville, AZ. The Irvington plant is a unionized facility consisting of 74 people.
ATOFINA – Antwerpen, Belgium – Dutch is primary language at facility. Polyethylene; 340,000 metric tons of pellets and fluff per year, 4 dozen formulations and colors, 5 reactors (#6 in construction), 250 employees, independent management, Average annual reliability loss of 16,200 tons (23,500 in previous year)
White Pigment & Mineral Products Strategic Business Unit consisting of nine plants. Site employs approximately 850 people. Partnered with internal consulting group specializing mainly in technology improvement.
Suncor Fort McMurray site has two upgraders at the site with total capacity to produce 350,000 b/d of synthetic crude oil. In 2010 the Upgrader experienced 2 major fires due to Loss of Containment with costs in excess of $1.0 B.
Four coal generating stations representing approximately 223 MW of generation capacity. 80 operations employees with contractor maintenance force of six. Additional capacity being built to supply growing demand.
Multinational specialty chemical & precious metals refining company comprised of three major and two minor business groups. In excess of $100mm annual maintenance spend and 15% production downtime in 8 largest plants.
Mirant is merchant power producer operating in the Northeast, Mid-Atlantic and Northern California. The company has a generation capacity of slightly over 10,000 megawatts from 5 coal fired plants (6.800 megawatts).