Reliability Excellence

Identification

• Plant & Reliability Event(s) capture
  • Opportunity impact/ value quantification
  • Future risk determination
• Event correlation
• Event identification and categorization/ prioritization
• Assign analysis and response Owner

Planning

• Plan/Define scope of
  • RCFA Analysis
  • FMEA Analysis
  • Bad Actor
  • Problem Solving
• Define level of System/ /Process/Equip knowledge
• Define resource levels & skills required
• Issue justification/need for approval

Scheduling

• Role assignment
• Task assignment
• Team training & preparation
• Coordination with plant resources and activities
• Issue estimated timeline and project brief
• Confirm Ownership

Accomplishment

• Execute agreed process steps
  • RCFA analysis
  • FMEA analysis
  • Bad Actor analysis
  • Problem Solving
• Progress tracking & updates
• Data gathering and fact resolution
• Quantify Improvement/resolution
• Team completion/signoff
• Audit of results/approval

Documentation

• Performance improvement data capture
• Formal Result/Recommendation documented and issued
• Recommendation ownership
• Formal change procedure (standards, procurement, equipment, SOP, etc.)
• Ops/ Maintenance/ Eng. Work processes
• Logistics support re-alignment
  • Contracts
  • Inventory
  • Skill requirements
  • Maintenance plans
  • Ops Procedures

Analysis & Measurement

• Improvement tracking/ Value reporting
• Objective non-fulfillment escalation
• System/ Equipment functional analysis (RCM)
• Performance trending/gap analysis
• Recommendation tracking and reporting