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Reliability Excellence

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Asset Reliability Optimization

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1 Asset Reliability Work Management

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2 Metrics Demonstrating Process Utilization and Efficiency

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3 Process Metric Results

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4 Financial Results

Reliability Process Fundamentals 

routine work management flow chart
  • Plant & Reliability Event(s) capture
    • Opportunity impact/ value quantification
    • Future risk determination
  • Event correlation
  • Event identification and categorization/ prioritization
  • Assign analysis and response Owner
  • Plan/Define scope of
    • RCFA Analysis
    • FMEA Analysis
    • Bad Actor
    • Problem Solving
  • Define level of System/ /Process/Equip knowledge
  • Define resource levels & skills required
  • Issue justification/need for approval
  • Role assignment
  • Task assignment
  • Team training & preparation
  • Coordination with plant resources and activities
  • Issue estimated timeline and project brief
  • Confirm Ownership
  • Execute agreed process steps
    • RCFA analysis
    • FMEA analysis
    • Bad Actor analysis
    • Problem Solving
  • Progress tracking & updates
  • Data gathering and fact resolution
  • Quantify Improvement/resolution
  • Team completion/signoff
  • Audit of results/approval
  • Performance improvement data capture
  • Formal Result/Recommendation documented and issued
  • Recommendation ownership
  • Formal change procedure (standards, procurement, equipment, SOP, etc.)
  • Ops/ Maintenance/ Eng. Work processes
  • Logistics support re-alignment
    • Contracts
    • Inventory
    • Skill requirements
    • Maintenance plans
    • Ops Procedures
  • Improvement tracking/ Value reporting
  • Objective non-fulfillment escalation
  • System/ Equipment functional analysis (RCM)
  • Performance trending/gap analysis
  • Recommendation tracking and reporting

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